Latest News

  • Groundbreaking ceremony for new Jungheinrich plant at Chomutov, Czech Republic
  • CKF design and build Auto Packer cell for bio-bean, the world’s largest recycler of coffee grounds
  • Gowan Group moves to new impressive new facility at Citywest
  • Jungheinrich starts 2022 financial year in line with expectations
  • EPAL pallet production reaches record levels in 2021
  • Home
  • News
  • Materials Handling
  • Health & Safety
  • Notice Board
  • Multimedia
    • Audio
    • Book Review
    • T.V.
    • Video
  • Contact Us
  • About Us
  • follow
    • Facebook
    • Twitter
    • Google+
    • Pinterest
    • RSS Feed
    • Linked
    • Youtube

BITO creates more room in Bidvest’s freezer

Nov 29, 2014 Warehousing Ireland Materials Handling, News Comments Off on BITO creates more room in Bidvest’s freezer


BITO Storage Solutions has provided Bidvest Logistics with a space efficient push-back racking solution, which also accommodates marshalling to optimise available space in a coldstore.

Bidvest Logistics is the leading supplier of logistics and supply chain solutions to the UK hospitality and restaurant sector, which include items such a chips and burgers for distribution to leading restaurant chains across the country. It’s a fast moving operation and having taken over a distribution centre in Hoddesdon, Hertfordshire at the beginning of 2013 Bidvest soon found that the existing racking in the specialised freezer unit did not offer quite enough capacity for the company’s growing frozen goods operation.

Bidvest turned to BITO to provide a system that would fit into a small area used for marshalling within the coldstore of approximately 150 square metres. It also has a lower ceiling height than the rest of the building and houses the coldstore’s fans.

Peter Gaunt, Operations Director at Bidvest, said: “Our challenge was a shortage of bulk storage locations, with a requirement to maintain our floor dispatch marshalling lanes. As we were operational we also required the solution to be built and installed without causing disruption to our picking and dispatch operations.”

BITO provided a competitively priced push back system to give a dense storage solution. Where standard pallet racking might get 40 pallets within the allocated space, BITO’s solution accommodates over one hundred 1200 x 1000 mm pallets – which generally have a loaded 1800mm height and a 1 tonne weight.

“Following our visit to BITO’s test centre, where we reviewed many different options to solve our challenge, we decided upon the solution that is operational today. BITO’s solution provided us with the greatest number of bulk locations with an out of operational hours installation, along with the release of the working space following each phase of the build.”

To gain the density of storage locations within the area, BITO designed a 6.35 m high structure incorporating a simple push back system on two levels with 11 pallet lanes on each level. A third level provides four lanes between the coldstore fans at the top of the wall. The push back element of structure incorporates roller lanes that feature a brake roller for every pallet position. Bidvest’s pallets are handled within the push back system on their ‘longside’ at all times.

A novel part of installation is the addition of drive-in lanes on the ground level beneath the two main levels of roller lanes. Separated for safety by mesh, the drive-in lanes give Bidvest a marshaling area for fast moving pallets, which can be placed in to the lanes and accessed very quickly by ride-on lift trucks.

Dense push back racking is extremely beneficial in terms of space saving in a coldstore. Voice technology – another boon in coldstores – is used to inform Bidvest’s Warehouse Management System of the location of any pallet for picking. Being a LIFO (Last In, First Out) system – a couple of roller bed positions are kept empty for when goods with a lower date comes in.

BITO successfully met Bidvest’s need for delivering on a short leadtime: having received the order at the end of November, BITO completed the installation by second week in January. Quite an achievement, given the needs to build the racking in a working coldstore, with a temperature of minus 20 degrees centigrade, without holding up Bidvest’s normal operation.

Edward Hutchison, managing director at BITO Storage solutions, points to a trend for placing marshalling lanes beneath dense push-back and pallet live storage. He says: “This space efficient solution allows a mixture of slower and faster goods in a single system and allows ride-on stacker trucks to quickly drive into the lanes and pick up two or three pallets.

“It is particularly suitable where a lot of pallets need to be located into a small space. Cold stores are a prime example of such a space constrained environment because, ideally, you want the smallest possible space to freeze and to work in.

“All BITO components that form this solution are manufacturered from pre-galvanised material so there will be no rusting when ambient pallets enter the system and the roller bearings are suited to working in a freezer.”

According to Peter Gaunt, BITO’s system delivers the key benefits of bulk storage to match Bidvest’s needs while also maintaining the company’s requirement for marshalling locations. “We found that working with BITO, the project was well planned and they delivered as per the agreed plan. The installation was a smooth process and each phase was delivered on time.”

 

Tweet

  • tweet
What Hyster forklift drivers see, hear and feel New Jungheinrich ERE C20 Electric Pedestrian Pallet Truck

Warehousing Ireland

Related articles
  • Groundbreaking ceremony for new Jungheinrich plant at Chomutov, Czech Republic
    Groundbreaking ceremony for new...

    May 14, 2022 Comments Off on Groundbreaking ceremony for new Jungheinrich plant at Chomutov, Czech Republic

  • CKF design and build Auto Packer cell for bio-bean, the world’s largest recycler of coffee grounds
    CKF design and build Auto Packer cell...

    May 14, 2022 Comments Off on CKF design and build Auto Packer cell for bio-bean, the world’s largest recycler of coffee grounds

  • Gowan Group moves to new impressive new facility at Citywest
    Gowan Group moves to new impressive new...

    May 14, 2022 Comments Off on Gowan Group moves to new impressive new facility at Citywest

More in this category
  • Ideally-located & secure HGV storage & warehousing site for rent at Cranford, near Kettering
    Ideally-located & secure HGV...

    Jun 26, 2021 Comments Off on Ideally-located & secure HGV storage & warehousing site for rent at Cranford, near Kettering

  • tesa packaging tape brings food storage in from the cold
    tesa packaging tape brings food storage...

    Jul 07, 2019 Comments Off on tesa packaging tape brings food storage in from the cold

  • Yale Europe Materials Handling expands tow tractor range
    Yale Europe Materials Handling expands...

    May 13, 2018 Comments Off on Yale Europe Materials Handling expands tow tractor range


Tweets by @warehousingIrl

Recent Posts

Forklift market rebound causes gap between order intakes and shipments

Forklift market rebound causes gap between order intakes and shipments

Nov 24, 2021 Comments Off on Forklift market rebound causes gap between order intakes and shipments

Long-term forecast of global market in 2028 raised by 40% APAC accounts for 54% of 2021 forklift shipments E-commerce, digitalization, and electrification will drive the market  Updated...
The new Visuclean vinyl from Beaverswood

The new Visuclean vinyl from Beaverswood

May 01, 2021 Comments Off on The new Visuclean vinyl from Beaverswood

New Modulean Lite shadow boards from Beaverswood

New Modulean Lite shadow boards from Beaverswood

Nov 14, 2020 Comments Off on New Modulean Lite shadow boards from Beaverswood

Hyster Europe expands its range of electric counterbalance lift trucks

Hyster Europe expands its range of electric...

Sep 13, 2020 Comments Off on Hyster Europe expands its range of electric counterbalance lift trucks

Linde Training Solutions – Well Trained Without Fail

Linde Training Solutions – Well Trained...

Aug 09, 2020 Comments Off on Linde Training Solutions – Well Trained Without Fail

Recent Posts

RHA launches tail lift safety guidance

RHA launches tail lift safety guidance

May 15, 2021 Comments Off on RHA launches tail lift safety guidance

The Road Haulage Association in the UK has published long-awaited guidance to improve safety around the use of tail lifts. The Tail Lift and Pallet Truck Guidance Document released aims to...
Axial Properties Ltd fined €80,000 following serious incident in Clonee warehouse

Axial Properties Ltd fined €80,000 following...

Nov 22, 2020 Comments Off on Axial Properties Ltd fined €80,000 following serious incident in Clonee warehouse

New Modulean Lite shadow boards from Beaverswood

New Modulean Lite shadow boards from Beaverswood

Nov 14, 2020 Comments Off on New Modulean Lite shadow boards from Beaverswood

How to safely buy a used ATEX forklift

How to safely buy a used ATEX forklift

Jul 12, 2020 Comments Off on How to safely buy a used ATEX forklift

A-SAFE launches new hygiene partition for industrial facilities

A-SAFE launches new hygiene partition for...

May 31, 2020 Comments Off on A-SAFE launches new hygiene partition for industrial facilities

Newsletter

Recent Posts

  • Groundbreaking ceremony for new Jungheinrich plant at Chomutov, Czech Republic
  • CKF design and build Auto Packer cell for bio-bean, the world’s largest recycler of coffee grounds
  • Gowan Group moves to new impressive new facility at Citywest
  • Jungheinrich starts 2022 financial year in line with expectations
  • EPAL pallet production reaches record levels in 2021
  • New racksack mini from workplace visual communications and safety products specialist Beaverswood
  • NewCold Grows Again in Corby GB
  •  It’s safer, quicker and easier for Multihog with the Aisle Master order picker
  • Jungheinrich brings CO2-neutral customer service to intralogistics
  • B&B Attachments Exhibits at the UK Concrete Show
  • RARUK Automation: Automated Palletising In Just Three Easy Steps
  • Onward Holdings Ltd is making available to lease another high-quality warehouse located in the heart of Yorkshire
  • Schoeller Allibert launches tallest version of Magnum Optimum foldable large container to boost retail logistics
  • New from Yale – MP16UX Pedestrian Pallet Truck
  • Arvato Supply Chain Solutions further expands distribution center in Venray, Netherlands 
Copyright 2020 Warehousing Ireland / All rights reserved